Australian Food Safety Blog

If you are someone who is in charge of one, or several kitchens in the bustling city of Melbourne, you already know that the sanitation and health of both your workers and your customers needs to be one of your highest priorities.

There are many things to keep in mind when you are looking at making sure that your kitchen meets the food safety standards standards that have been set by the health code, but the truth of the matter is that for even the most conscientious of kitchens, it can be easy to get sloppy.

When you are looking at the sanitation of your kitchen and the good health practices of your staff, there are many things that are at stake.  The goal of many restaurateurs is to ensure that customers have an enjoyable experience and that they associate the restaurant with good times.  This is much harder to do if they get sick.

There is also the fact that if you are careless with your sanitation you can, and most likely will run into legal difficulties. There are many things that you can do to help leave legal matters out of your life, and taking care of your health issues is one of them.  Also keep in mind that it doesn’t take much to ruin the reputation of even an established restaurant.

There are some very basic things that can be done to reduce the chances of a food poisoning outbreak at your restaurant.  First, make certain that your staff are educated on matters of food safety.  Verify that they are aware that spoiled food does not necessarily look or smell different from food that is good, and let them know that food must be kept hot or very cold in order to make sure that bacterium doesn’t grow on it.

Remember that all food should always be covered and that raw and cooked foods should always be kept separate. Take some time to make sure that food is not defrosted in the open air and that hands are washed before and after handling food.

Also take care that the various hot and cold places in your kitchen meet the requirements of the local legislation, and always store meats on the bottom shelf of the refrigerator in order to keep juices from dripping down onto other foods. These are the basics for a commercial kitchen, but remember that as a general rule, the busier the kitchen, the more stringent food safety procedures need to be.

Amidst the calamity that dinner time can bring to commercial kitchens it can be exhausting to keep even the simplest orders in mind, let alone adhering to proper food safety procedures. However the reputation of your restaurant depends on these procedures so it is vital that you take no chances. The more streamlined your procedures are the more likely they are to be followed by your staff. Consultation with a food safety expert is often a worthwhile exercise. These people can evaluate your current procedures and suggest any improvements to strengthen your restaurant’s ability to produce safe, quality food.

Gavin can be contacted at gavin@agbsolutions.com.au or through his website at www.australianfoodsafety.com.au.

Recently, Food Processing News did a write up about me – Gavin Buckett, in their Spring 2008 edition. While I generally avoid the limelight, I thought I might share the story with you, my devoted blog readers.

Here goes:

Gavin Buckett completed the Diploma of Food Technology in 2002 and the Diploma of Confectionery Manufacturing in 2003.

Gavin found a passion for food through a part time job while studying Accounting in 1989 and has been involved in the food industry ever since. Fifteen years cooking included winning the Blue Flame Award for Victorian Apprentice of the Year and the Daryl Cox Memorial Trophy. Work also included stints in Singapore and Malaysia.

In 2003, while still cooking, Gavin gained tertiary qualifications in Food Technology and Confectionery Manufacturing at William Angliss Institute.

Gavin is a registered food safety auditor and food safety trainer and specialises in the preparation of HACCP certified food management systems and food allergen management solutions.

“I went to William Angliss Institute for a couple of years studying Food Technology and Confectionery Manufacturing. At the graduation dinner for the course, I was talking to the course coordinator and he gave me the contact details of someone who he said I should call. So I rang her up and introduced myself. She had a client who needed help achieving HACCP accreditation and had too much work on. We developed a relationship and I began to take on her overflow work.” That’s how I started my business in 2003 – totally by accident! I made one phone call and all of a sudden I needed an ABN.”

“I started AGB Solutions Pty Ltd with my wife, Angela in 2005. We are a specialist provider of Food Safety Solutions and Quality Assurance Services to all areas of the food industry including food and beverage manufacturers, distributors, restaurants, caterers, hospitals and aged care facilities to name just a few.”

Future plans for AGB Solutions include working closely with the DHS on the allergen training project, preparation of web based manuals for commercial and domestic clients, an increased range of specialised food safety products and regular food safety based workshops.

Gavin can be contacted at gavin@agbsolutions.com.au or through his website at www.australianfoodsafety.com.au.

3 Different businesses in 3 states achieve HACCP in
the one week!

What a busy week the last week of September 2008 was for AGB Solutions. AGB Solutions had three clients all have their HACCP implementation audit in the same week. There were a number of unique points about this achievement:

1. It was the first time that we have had three implementation audits in the same week
2. It was the first time that we have had a non food business achieve HACCP certification
3. It was the first time that we have had a non Victorian client become HACCP certified

In fact ALL three clients were non Victorian businesses. We are certainly proud to let you know that we have now had HACCP programs certified in Queensland, New South Wales and Tasmania. In fact we are not stopping with these three clients. We are currently in discussions with prospective clients in Sydney, Adelaide, Launceston and on the Sunshine Coast, as well as a number of Melbourne and regional Victoria based businesses.

AGB Solutions would like to congratulate the following companies on achieving HACCP Certification:

1. QT Trading Pty Ltd in Sydney.
2. Humico Pty Ltd on the Gold Coast
3. Central Choice Foods in Launceston

I will be creating separate blogs in coming weeks on all three companies, however in case you can’t wait to know what they do:

QT Trading Pty Ltd is an importer and wholesaler of a range of black and green leaf tea products produced by the German tea house Ronnefeldt. Ronnefeldt was established in 1823 and is engaged in blending and packaging of teas grown and processed in the most popular tea grouping areas such as India, Sri Lanka and China. QT Trading has the Australian, New Zealand and Fiji distribution rights for Ronnefeldt Tea, and supply exclusively to guests in 5 star hotels, boutique accommodation, casinos’ and guest houses. These include:

1. Accor Hotel Group (Sofitel and Novotel)
2. Park Hyatt and Grand Hyatt Hotels
3. Crown Casino
4. The Windsor Hotel Melbourne

If you are interested in tea check out www.ronnefeldt.com and contact Igor at ronnefeldt@optusnet.com.au. My favourite tea is the Irish Malt variety (The extravagant aroma of Irish Whisky with a hint of cocoa blended with a malty Assam tea). YUM!

Humico Pty Ltd provides environmental solutions for any business utilising refrigeration like hotels, restaurants, hospitals, butchers, cafes, supermarkets etc.

Humico Pty Ltd supply and service a humidity and bacteria control filter that when placed into a refrigerated environment between -20˚ C to +15˚ C; functions as a humidity buffer by controlling humidity levels to assist refrigeration equipment to achieve optimal storage conditions FASTER and more EFFICIENTLY, REDUCING COSTS and INCREASING PROFITS!

A non toxic filter that reduces your energy costs and servicing AND increases the shelf life of the contents of the refrigerated environment, that has AQIS approval for use in meat establishments, is HACCP Certified and has service technicians Australia Wide? Think you want to find out more? Check out www.humico.com.au contact Steve Dods at steved@humico.com.au.

Central Choice Foods is an eighteen month old Food Warehouse and Distribution Company that is owned and operated by Tasmanians that services the northern part of Tasmania within the 063 and 064 telephone area codes.

Central Choice Foods does not carry thousands and thousands of products like some other wholesalers. They instead specialise in a core group of products including:

1. Smallgoods
2. Fresh and frozen meats
3. Frozen Fish and seafood products
4. Frozen Poultry
5. Frozen Cakes
6. Pastries and puddings
7. Cream and cheese
8. Biscuits
9. Condiments including honey, vinegars, mayonnaises and sauces
10. Antipastos

Central Choice Foods are also an approved distributor of Primo Smallgoods.

Are you in Northern Tasmania and want to be serviced by a HACCP certified family owned company? Contact Debbie Ratcliffe now at debbie@centralchoicefoods.com.au.

Are you wanting to join this list of HACCP Certified businesses?

Contact Gavin NOW and find out why Steve from Humico stated that AGB Solutions provided

“Great service and was genuinely interested in the success of the program that was designed for our company”

and why Igor from QT Trading emailed us in the middle of the night to tell us:

“Thank you very much for the congratulations that you sent to me. Your contribution to our successful certification was the main factor in QT Trading achieving HACCP certification.

I appreciate your offer to assist me with the verification activities for the next twelve months; in fact it is gladly accepted! There is no doubt that our business needs your expertise in the food industry and being associated with AGB Solutions Pty Ltd makes me feel like I am always playing for the winning team!  Please find attached the completed feedback form. I did not have any other opinion but to mark your performance as “exceptional” across the board.”

Gavin can be contacted at gavin@agbsolutions.com.au or by calling 0422 922 883

Here’s a treat for you – it’s the 11 Point Checklist for HACCP Certification that I take all of my clients through, so you can see how it actually works, from beginning to end.

Click on the video above and see how the process works, and remember the guarantee – all AGB Solutions clients WILL PASS their HACCP certication – you aren’t paying for an hourly service. You’re paying for the result – that is getting HACCP accredited and making food safety a priority in your kitchen.

Enjoy the video, share it with friends, and if you have a food safety need that I can help you with, call me on 0422 922 883 or email me at gavin@agbsolutions.com.au .

Here’s to safe food,

Gavin Buckett

AGB Solutions are pleased to announce that Travel Essentials Pty Ltd have achieved HACCP certification. Travel Essentials Pty Ltd is a Melbourne-based company that supplies portable catering packs and corporate gifts under the Travelfare brand. The company’s focus is meeting the needs of travellers with innovative, quality solutions.

Examples of these solutions are contained below:

Travel Essentials commenced business in late 2004, primarily supplying breakfast packs for guests in hotels and serviced apartments. Later, the company began providing packs for conferences, events and as corporate gifts.

Angus McLeay, Managing Director of Travel Essentials tells me that “Our packs are ideal for off-site venues, travellers and major events. They are light, easily transported, typically shelf stable, and can suit a wide variety of purposes…Travelfare packs have been used on trains, for convenient breakfasts, for day trip snacks, bus groups and for arrival / welcome gifts for delegates.” A perfect example of the style of Travelfare packs is the new Pamper pack (photo above) – a collection of pampering tools for travellers, safe to take on board in hand luggage, and a presentable corporate gift – all for $10.00 (inc. GST).

As well as traveller packs Travel Essentials can custom make packs to suit client needs for Corporate retreats, events and Promotional Kits.

Travelfare packs have featured in the New Products Showcase at the Asia-Pacific Incentives and Meetings Exhibition (AIME 2008), the packs have also been shown on travel segments on Channel 10’s “9am with David and Kim”, and on Channel 7’s “Coxy’s Big Break”.

Travel Essentials was a finalist in the Quest Serviced Apartment Supplier Awards, 2007 and has Preferred Supplier status with a number of national accommodation chains and ANZ Bank.

If you are interested in any of these products, you can contact Angus McLeay:

P: (03) 9804 0099

E: angusmc@travelessentials.com.au

W: www.travelessentials.com.au

Travel Essentials Pty Ltd contacted AGB Solutions late last year, as one of their main customers (the Accor Hotel Group) had decided that all suppliers of food and beverages needed to be HACCP Certified. Now Travel Essentials Pty Ltd, is not what we would call a “typical” client. When we commenced the development of HACCP for Travel Essentials Pty Ltd, they only had one employee. That’s right ONE employee. Many companies I speak to think that HACCP is only for big companies. We have implemented HACCP for fourth generation family businesses to start up businesses with only one employee. HACCP is an internationally recognised preventative management system, and the same principles apply to multi national companies. Travel Essentials Pty Ltd have been able to implement these principles to their business, ensuring that their products are safer than their competitors.

In fact, one of Travel Essentials Pty Ltd main competitors advertises that their packs “(company name) offers it’s clients leading brand name products produced in HACCP accredited premises”.

Now this is a warning for everyone. This company WASN’T HACCP certified. When quizzed on their HACCP status, they repeated the above statement, which I found confusing. When I quizzed them further, they clarified the statement by saying that they were NOT HACCP certified; they were only stating that their suppliers were.

How many of your suppliers may be telling you the same thing? We suggest that you get a copy of their HACCP certificate to verify certification, and update your copy when it expires. Some companies loose their HACCP certification. It is also important to check the scope that is on the certificate, to ensure that it covers the products they are supplying you. Some companies get parts of their business or particular products HACCP certified, rather than their entire production range.

If you are thinking that you need HACCP, please contact Gavin now: gavin@agbsolutions.com.au or download our HACCP Whitepaper from www.agbsolutions.com.au.

Outbreaks of food poisoning have been in the news a lot as of late. As you know, many of these outbreaks were traced to restaurants. No matter where in the world you are, there are safety regulations which must be followed and Victoria, Australia is no exception.

In many cases of food poisoning, Salmonella is the culprit. Raw poultry and eggs are generally the source of this bacterium in foods, but this bacterium can also be carried by contamination from faeces as well as pet reptiles.

Salmonella is a bacterium which can affect many types of food items. Usually, raw poultry and eggs are the prime suspects in salmonella related food poisoning cases, but contamination from faeces and pet reptiles can also carry these bacteria. There are two ways to prevent salmonella form causing food poisoning which are guaranteed to be effective: thoroughly cooking food before serving and regular, thorough hand washing before, during and after cooking or eating.

Escherichia coli (or E-coli for short) is a form of bacteria which can cause serious illness or even death. Found naturally inside of the human body and in some foods, some strains can be lethal. E-coli produces harmful, toxic substances and includes unpleasant (to say the least) symptoms including watery and/or bloody diarrhea. A healthy adult can generally weather a case of E-coli food poisoning, but the elderly, the sick and young children are at risk of getting very ill if infected. As with salmonella, the way to prevent E-coli infection is thorough cooking and regular hand washing, along with careful cleaning of all cooking areas. Hand washing should become a thoroughly ingrained habit. You use your hands to pick up everything – even harmful microbes.

With all of the stories about food poisoning in the news, it’s understandable that some people are a little nervous about dining out. To make sure that your establishment keeps your customers safe from the risk of infection, be sure to follow the HACCP principles. HACCP stands for Hazard Analysis Critical Control Points and is a set of principles designed to make sure that foods prepared for people to eat are safe. Many of these regulations are simply common sense, such as putting milk back into the refrigerator after use or dating items before freezing.

Being in charge of a restaurant means that you have to keep a handle on a lot of things at once – make sure that HACCP principles are at the top of your list. All of the hard work you’ve put into your business could be lost if someone gets ill from your food due to a preventable mistake by an employee unaware of the food safety regulations.

Having a HACCP certified kitchen is very marketable. If you have received stickers or certifications from health officials, be sure to place them where your customers can see them. This way they know that the food which you are serving to them was prepared in a clean kitchen which complies with health and safety regulations and they can dine in without getting anxious.

Check out our latest video: it explains what HACCP is and answers some of the most commonly asked questions about HACCP and how AGB Solutions implements this.

Do you make these mistakes in your facility?

• What do you know about your cleaning chemicals?
• How safe are they?
• Is price the best way decide on which chemical to use?
• What should my chemical supplier be telling me?

• The chemicals came in flat pack bags, that reduced space during transport and storage and were intended to be diluted by the end user of the product prior to use. There were two labels for the same product (sanitiser), which contradicted each other (it meant that one product when diluted was 100 times more concentrated than the other (remember these chemicals are coming in contact with food contact surfaces)
• All of the labels stated that chemicals should be diluted into a 5 litre container, apart from one, that needed to be diluted into a 20 litre container. The company only provided a 5 litre container in which to dilute the product (what do you do with an open bag of cleaning chemical???)
• The food surface sanitiser and window cleaner were both the same colour.
• The label of the sanitiser indicated that the product should be blue (when diluted the chemical was red). It was later discovered that the person responsible for mixing the chemicals, decided one day to change the colour – it should have been blue.
• The chemical that should have been red was a degreaser
• The material safety data sheet for the detergent indicated that the chemical should be green. The chemical was yellow.

Cleaning chemicals are vital in providing a safe food working environment, however they are also very dangerous if not used properly. I have three very simple rules for the storage of chemicals in food businesses:

1. Chemicals must be clearly labelled
2. Chemicals must be stored away from food storage and preparation areas
3. Chemicals must not be stored in the same containers as food

Your chemical supplier should provide you with a Material Safety Data Sheet (MSDS) the first time that they supply you with chemicals. The MSDS should contain:

• Name of chemical
• The name and contact details of the supplier
• The date of issue of the MSDS
• The colour of the chemical
• The intended use
• Dilution factors (if relevant)
• First aid information
• Personal protective equipment required for using the chemical
• How to store the chemical
• The composition of the chemical (active ingredients etc.)

These MSDS should be stored and be available wherever chemicals are used and stored. You should check to ensure your supplier is providing this information for you.

Some cleaning chemicals are incredibly dangerous and you need to make sure that you are using the chemical for it’s intended purpose. Often I see businesses that base their decision purely on price. If you are making this decision, you need to make sure you are comparing “apples with apples”. You need to check:

• The dilution factor
• What is included in the price. Good chemical companies will provide bottles, labels, training, posters etc. at no additional cost
• The size of the containers. I am aware of at least two chemical suppliers who no longer sell chemicals in the large 25 litre bottles due to OHS requirements. All of their chemicals are sold in 5 litre and 1 litre bottles.

In my travels, these are some examples of poor decision making that I have seen:

• One business changed chemical companies because the cost of the 25 litre bottle was $10 cheaper (20%), however the dilution factor of the cheaper bottle was 50ml per 10 litres of water, instead of 10ml per 10 litres. So they save 20%, but needed to use 500% more!!
• One business purchased a sanitiser that was intended for an automatic dispenser and foaming machine, but was mixing it by hand. The dilution factor was 1:440. This meant that the business need just over 2ml per litre of water. How long will it take to use a 5 litre bottle at 2ml per litre. How hard is it to measure 2ml?
• Chemicals stored in cordial bottles, tomato sauce bottles, measuring jugs, water bottles, stainless steel bowls, takeaway containers, Milo tins and food storage containers.
• Chemicals (in a warehouse) stored in direct contact with bags of flour
• Chemicals (in a hospital) stored in the pantries with biscuits, tea bags etc.
• Chemicals (in a fresh chicken shop in a market) stored in the cool room (as they didn’t have room in processing area
• A dishwasher that was not connected to chemicals at all
• A meat slicer being “sanitised” with a caustic soda based window cleaner (even though they were clearly labelled and colour coded)
• A disinfectant (that should be used in toilets) being used as a sanitiser on a production bench used for making mass amounts of sandwiches.

So how about you? What chemical catastrophes have you seen? Do you have any safe tips for the use of cleaning chemicals in food businesses?

What ever you, make sure that you…

Eat well. Eat safe!

Gavin

HACCP isn’t just for businesses.

Your consumers are looking for it NOW as well.

I am an Business Mastery Platinum Program Member and two weeks ago during my hot seat with Dr Marc Dussault at Advanced Business Mastery, I was explaining to the other Business Platinum members about the benefits of HACCP to a business. One of the members: Dean Stephenson a body builder, fitness guru and founder of the Lean Machine Method (his website is under construction at present, but you can check him out shortly at: http://www.leanmachinemethod.com/) sent me the following email:

“Got up this morning and went down to the shop to get eggs for my usual egg white omelette. Anyway, for the first time ever on a food product, I noticed that the eggs had a HACCP certified sticker. I am fairly observant by nature but have never seen this before, it was a new brand in the shop (called Country Fresh Eggs).

As you can imagine, sometimes I will eat 20 egg whites in a day so they are important to me to be safe to eat. So there I was looking at the HACCP eggs next the usual eggs that I have been buying from that shop for a few years.

I noticed that just because of:

1. My new found awareness of what HACCP is (didn’t know prior to meeting Gavin), and
2. The sticker on the middle of the box that says HACCP approved,

I decided to instantly change a buying habit that I had for years. Thinking about it even more, I will now use it as criteria for buying my eggs and other produce in the future.

I eat tonnes of tuna, chicken, rice, vegetables, bottled water, vitamins and meal replacements (protein drinks & bars). I have began to change life long buying habits by taking advantage of the benefits of businesses that have a HACCP system. Knowing what HACCP is now, it can be an extremely influencing factor in my decision about which brand I go for. I even know the people who certified the eggs for HACCP as their details are printed on the box!”

So now it isn’t just businesses that are looking for HACCP certified suppliers, the general public are now also starting to be aware of the benefits of purchasing from a HACCP certified business.

I have prepared a benefits of HACCP (need to scroll down a bit) brochure that is on my website, that I now need to update to include benefits to consumers as well. The principles of HACCP do not rely on end product testing and unnecessarily comprehensive Good Management Practices. It allows both industry and government to carry out their responsibilities more efficiently and effectively. HACCP is a logical and systematic approach to the identification, assessment and preventive control of hazards that may arise throughout all the production stages. Once in place, HACCP allows management and production staff to identify and control potential hazards before they arise.

It saves, time, money and unnecessary outbreaks that could cost a business hundreds of thousands of dollars. If Dean is looking for HACCP on the products that he buys, how many other consumers are doing the same? As a competitive body builder he can’t afford to get sick. A restaurant, caterer or other food business owner should be adapting the same philosophies. If the company you are purchasing your food from is not HACCP certified, how can you be sure that they are taking full care with the food they are supplying to you?

Food for thought…

Eat well. Eat safe!

Gavin

PS. Have you ever considered implementing a HACCP System? What is holding you back? I have one client who tripled their revenue after becoming HACCP certified. A recent survey of all AGB Solutions HACCP clients found that they had all had an increase in sales after becoming HACCP certified. So play the HACCP card. Make your product safer, as well as being more marketable.

We have worked in and on HACCP systems for almost 10 years. For clients implementing HACCP for the first time, we guarantee that they will gain certification at the first attempt. We can offer this guarantee knowing that every single one of our clients has achieved certification at their first attempt and we’re not about to let anyone upset our 100% success record!

The HACCP systems designed by AGB Solutions Pty Ltd are practical and easy to read and each program is specifically designed for each client’s business. As most clients are implementing HACCP for the first time, AGB Solutions have designed an 11 Point Checklist for HACCP Certification Success so that we can provide our Guarantee to your success. Click here to see what we include in our 11 point checklist.